Journal of Bionic Engineering ›› 2021, Vol. 18 ›› Issue (2): 319-332.doi: 10.1007/s42235-021-0028-9

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Mechanical Design with Experimental Verification of a Lightweight Exoskeleton Chair

Zihao Du1, Zefeng Yan1, Tiantian Huang1, Ou Bai2, Qin Huang3, Bin Han1*   

  1. 1. State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, 
    Wuhan 430074, China
    2. Human Cyber-Physical Systems Laboratory, Department of Electrical and Computer Engineering, Florida International University, 
    Miami 33174, USA
    3. Department of Rehabilitation Medicine, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, 
    Wuhan 430022, China
  • 收稿日期:2020-08-26 修回日期:2021-01-26 接受日期:2021-01-29 出版日期:2021-03-10 发布日期:2021-03-28
  • 通讯作者: Bin Han E-mail:binhan@hust.edu.cn
  • 作者简介:Zihao Du1, Zefeng Yan1, Tiantian Huang1, Ou Bai2, Qin Huang3, Bin Han1*

Mechanical Design with Experimental Verification of a Lightweight Exoskeleton Chair

Zihao Du1, Zefeng Yan1, Tiantian Huang1, Ou Bai2, Qin Huang3, Bin Han1*   

  1. 1. State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, 
    Wuhan 430074, China
    2. Human Cyber-Physical Systems Laboratory, Department of Electrical and Computer Engineering, Florida International University, 
    Miami 33174, USA
    3. Department of Rehabilitation Medicine, Union Hospital, Tongji Medical College, Huazhong University of Science and Technology, 
    Wuhan 430022, China
  • Received:2020-08-26 Revised:2021-01-26 Accepted:2021-01-29 Online:2021-03-10 Published:2021-03-28
  • Contact: Bin Han E-mail:binhan@hust.edu.cn
  • About author:Zihao Du1, Zefeng Yan1, Tiantian Huang1, Ou Bai2, Qin Huang3, Bin Han1*

摘要: In this study, a human-chair model was developed as the basis for a wearable-chair design. A prototype chair, HUST-EC, based on the model was fabricated and evaluated. Employing the optimization under the golden divisional method, an optimized simulation of the operating mode with the lowest chair height was implemented. A novel multi-link support structure has been established with parameters optimized using Matlab software. The stress analysis of the solid models was conducted to ensure the adequate support from the designed chair for the user. Ten subjects participated in the evaluation experiment, who performed both static tasks and dynamic tasks. The experimental results consisted of subjective evaluation and objective evaluation. The experimental data demonstrate that (1) the HUST-EC can effectively reduce the activation level of related muscles at a variety of tasks; (2) the plantar pressure was reduced by 54% – 67%; (3) the angle between the upper body and the vertical axis was reduced by 59% – 77%; (4) the subjective scores for chair comfortability, portability, and stability were all higher than 7. The results further revealed that the designed chair can reduce the musculoskeletal burden and may improve work efficiency.

关键词: exoskeleton, wearable chair, bionic robot, mechanism design, ergonomics

Abstract: In this study, a human-chair model was developed as the basis for a wearable-chair design. A prototype chair, HUST-EC, based on the model was fabricated and evaluated. Employing the optimization under the golden divisional method, an optimized simulation of the operating mode with the lowest chair height was implemented. A novel multi-link support structure has been established with parameters optimized using Matlab software. The stress analysis of the solid models was conducted to ensure the adequate support from the designed chair for the user. Ten subjects participated in the evaluation experiment, who performed both static tasks and dynamic tasks. The experimental results consisted of subjective evaluation and objective evaluation. The experimental data demonstrate that (1) the HUST-EC can effectively reduce the activation level of related muscles at a variety of tasks; (2) the plantar pressure was reduced by 54% – 67%; (3) the angle between the upper body and the vertical axis was reduced by 59% – 77%; (4) the subjective scores for chair comfortability, portability, and stability were all higher than 7. The results further revealed that the designed chair can reduce the musculoskeletal burden and may improve work efficiency.

Key words: exoskeleton, wearable chair, bionic robot, mechanism design, ergonomics