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Journal of Bionic Engineering ›› 2024, Vol. 21 ›› Issue (5): 2232-2246.doi: 10.1007/s42235-024-00570-y

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 Hybrid Nonlinear Model Predictive Motion Control of a Heavy‑duty Bionic Caterpillar‑like Robot

 Dongyi Li1,2,3,4 · Kun Lu1 · Yong Cheng1,4 · Huapeng Wu3 · Heikki Handroos3 · Songzhu Yang1,4 · Yu Zhang1,4 · Hongtao Pan1,4   

  1. 1. Institute of Plasma Physics, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei 230031, China  2. Science Island Branch of Graduate School, University of Science and Technology of China, Hefei 230026, China  3. School of Energy Systems, LUT University, 53850 Lappeenranta, Finland  4. Anhui Extreme Environment Robot Engineering Laboratory, Hefei 230031, China
  • Online:2024-09-25 Published:2024-10-11
  • Contact: Huapeng Wu E-mail:huapeng.wu@lut.f
  • About author: Dongyi Li1,2,3,4 · Kun Lu1 · Yong Cheng1,4 · Huapeng Wu3 · Heikki Handroos3 · Songzhu Yang1,4 · Yu Zhang1,4 · Hongtao Pan1,4

Abstract:

This paper investigates the motion control of the heavy-duty Bionic Caterpillar-like Robot (BCR) for the maintenance of the China Fusion Engineering Test Reactor (CFETR). Initially, a comprehensive nonlinear mathematical model for the BCR system is formulated using a physics-based approach. The nonlinear components of the model are compensated through nonlinear feedback linearization. Subsequently, a fuzzy-based regulator is employed to enhance the receding horizon optimization process for achieving optimal results. A Deep Neural Network (DNN) is trained to address disturbances. Consequently, a novel hybrid controller incorporating Nonlinear Model Predictive Control (NMPC), the Fuzzy Regulator (FR), and Deep Neural Network Feedforward (DNNF), named NMPC-FRDNNF is developed. Finally, the efficacy of the control system is validated through simulations and experiments. The results indicate that the Root Mean Square Error (RMSE) of the controller with FR and DNNF decreases by 33.2 and 48.9%, respectively, compared to the controller without these enhancements. This research provides a theoretical foundation and practical insights for ensuring the future highly stable, safe, and efficient maintenance of blankets.

Key words: Nonlinear model predictive control , · Fuzzy regulator , · Deep neural network feedforward , · Heavy-duty bionic caterpillar-like robot