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Biomimetic Engineering High-Sensitivity Flexible Pressure Sensors with Ultra-Wide Pressure Detection Range via Synergistic Interlocked Structures and Multi-scale Micro-dome Interfaces
Junqiu Zhang, Jiachao Wu, Lili Liu, Tao Sun, Xiangbo Gu, Zijian Shi, Xueyang Li, Xueping Zhang, Yu Chen, Jiqi Gao, Kejun Wang, Bin Zhu, Wenze Sun, Yutao Mei, Yubo Yan, Yan Li, Zhijing Wu, Zhiwu Han, Luquan Ren
Journal of Bionic Engineering. 2025, 22 (5):
2550-2560.
DOI: 10.1007/s42235-025-00757-x
Flexible pressure sensors have excellent prospects in applications of
human-machine interfaces, artificial intelligence and human health
monitoring due to their bendable and lightweight characteristics
compared to rigid pressure sensors. However, arising from the limited
compressibility of soft materials and the hardening of microstructures
at the device interface, there is always a trade-off between high
sensitivity and broad sensing range for most flexible pressure sensors,
which results in a gradual saturation response and limits their
practical applications. Herein, inspired by the distinct pressure
perception function of crocodile receptors, a highly sensitive and
wide-range flexible pressure sensor with multiscale microdomes and
interlocked architecture is developed via a facile PS-decorated molding
method. Combined with interlocked architecture, the multiscale
dome-shaped structured interface enhances the compressibility of the
material through structural complementarity, increases the contact area
between functional materials, which compensates for the stiffness
induced by the deformation of dense microscale columns. This effectively
mitigates structural hardening across a wide pressure range, leading to
the overall high performance of the sensor. As a result, the obtained
sensor exhibits a low detection limit of 5 Pa, a high sensitivity of
6.14 kPa??1, a wide measurement range up to 231 kPa, short
response/recovery time of 56 ms/69 ms, outstanding stability over 10,000
cycles. Considering these excellent properties, the sensor shows
promising potential in health monitoring, human-computer interaction,
wearable electronics. This study presents a strategy for the fabrication
of flexible pressure sensors exhibiting high sensitivity and a wide
pressure response range.
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