J4 ›› 2015, Vol. 12 ›› Issue (3): 495-503.doi: 10.1016/S1672-6529(14)60140-2

• 论文 • 上一篇    下一篇

Design and Tests of Biomimetic Blades for Soil-rototilling and Stubble-breaking

Jin Tong1, Wenfeng Ji2, Honglei Jia1, Donghui Chen1, Xiaowan Yang1   

  1. 1. The Key Laboratory of Bionic Engineering (Ministry of Education, China) and the College of Biological and
    Agricultural Engineering, Jilin University (Nanling Campus), Changchun 130022, China
    2. The College of Engineering, Huazhong Agricultural University, Wuhan 430070, China
  • 收稿日期:2014-10-15 修回日期:2015-06-15 出版日期:2015-09-30 发布日期:2015-07-10
  • 通讯作者: Jin Tong E-mail:jtong@jlu.edu.cn
  • 作者简介:Jin Tong1, Wenfeng Ji2, Honglei Jia1, Donghui Chen1, Xiaowan Yang1

Design and Tests of Biomimetic Blades for Soil-rototilling and Stubble-breaking

Jin Tong1, Wenfeng Ji2, Honglei Jia1, Donghui Chen1, Xiaowan Yang1   

  1. 1. The Key Laboratory of Bionic Engineering (Ministry of Education, China) and the College of Biological and
    Agricultural Engineering, Jilin University (Nanling Campus), Changchun 130022, China
    2. The College of Engineering, Huazhong Agricultural University, Wuhan 430070, China
  • Received:2014-10-15 Revised:2015-06-15 Online:2015-09-30 Published:2015-07-10
  • Contact: Jin Tong E-mail:jtong@jlu.edu.cn
  • About author:Jin Tong1, Wenfeng Ji2, Honglei Jia1, Donghui Chen1, Xiaowan Yang1

摘要:

Biomimetic blades for soil-rototilling and stubble-breaking were designed learning from the geometrical structure of the tips of toes of mole rat (Scaptochirus moschatus). The orientation, the number and the central angle of the biomimetic structure were taken as the testing factors. The optimal structure of the biomimetic blade was determined through the tests of soil-rototilling and stubble-breaking operation in an indoor soil bin. The optimal combination of the biomimetic structure pa-rameters is that three arc concave teeth are equally arranged on the front cutting edge with a central angle of 60?. The results of comparative tests between the optimal biomimetic blade and a conventional universal blade show the torque acting on the biomimetic blade is lower during soil-rototilling and stubble-breaking operations. The results of field tests show that the working quality of the biomimetic blades meets the requirements of the national standard of China. Tests of soil-rototilling show that, when the orientation of the biomimetic structure was at low and middle levels, the torque of biomimetic blades decreased from 34.17 N•m to 31.03 N•m. The torque also decreased with the increase of the number of biomimetic structure. The average torques were 34.57 N•m, 33.44 N•m and 31.37 N•m, respectively. The maximum different value between two levels of central angle was 0.41 N•m. Tests in field indicate that for soil-rototilling operation, the tillage depth is deeper than 80 mm, the soil-crushing rate (length of soil block less than 40 mm) is over 50 %, and the vegetation coverage rate is over 55 %. For stubble-breaking operation, the stubble-breaking depth is deeper than 70 mm, the stubble-breaking rate (length of stubble less than 40 mm) is over 60%, and the stubble coverage rate is over 80%, which can meet the stubble-breaking requirement of corn.

关键词: biomimetics, mole rat (Scaptochirus moschatus), soil-rototilling, stubble-breaking, torque, working quality

Abstract:

Biomimetic blades for soil-rototilling and stubble-breaking were designed learning from the geometrical structure of the tips of toes of mole rat (Scaptochirus moschatus). The orientation, the number and the central angle of the biomimetic structure were taken as the testing factors. The optimal structure of the biomimetic blade was determined through the tests of soil-rototilling and stubble-breaking operation in an indoor soil bin. The optimal combination of the biomimetic structure pa-rameters is that three arc concave teeth are equally arranged on the front cutting edge with a central angle of 60?. The results of comparative tests between the optimal biomimetic blade and a conventional universal blade show the torque acting on the biomimetic blade is lower during soil-rototilling and stubble-breaking operations. The results of field tests show that the working quality of the biomimetic blades meets the requirements of the national standard of China. Tests of soil-rototilling show that, when the orientation of the biomimetic structure was at low and middle levels, the torque of biomimetic blades decreased from 34.17 N•m to 31.03 N•m. The torque also decreased with the increase of the number of biomimetic structure. The average torques were 34.57 N•m, 33.44 N•m and 31.37 N•m, respectively. The maximum different value between two levels of central angle was 0.41 N•m. Tests in field indicate that for soil-rototilling operation, the tillage depth is deeper than 80 mm, the soil-crushing rate (length of soil block less than 40 mm) is over 50 %, and the vegetation coverage rate is over 55 %. For stubble-breaking operation, the stubble-breaking depth is deeper than 70 mm, the stubble-breaking rate (length of stubble less than 40 mm) is over 60%, and the stubble coverage rate is over 80%, which can meet the stubble-breaking requirement of corn.

Key words: biomimetics, mole rat (Scaptochirus moschatus), soil-rototilling, stubble-breaking, torque, working quality