Journal of Bionic Engineering ›› 2021, Vol. 18 ›› Issue (1): 92-102.doi: 10.1007/s42235-021-0001-7

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Optimum Anti-erosion Structures and Anti-erosion Mechanism for Rotatory Samples Inspired by Scorpion Armor of Parabuthus transvaalicus

Shuaijun Zhang1, Wenna Chen1, Bo Li1, Shichao Niu1, Haiyue Yu1, Yahua Liu2, Xiao Yang3, Junqiu Zhang1*, Zhiwu Han1*, Luquan Ren1   

  1. 1. Key Laboratory of Bionic Engineering (Ministry of Education, China), Jilin University, Changchun 130022, China
    2. Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116024, China
    3. School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
  • 收稿日期:2019-11-01 修回日期:2020-07-23 接受日期:2020-10-03 出版日期:2021-01-10 发布日期:2021-02-10
  • 通讯作者: Junqiu Zhang, Zhiwu Han E-mail:junqiuzhang@jlu.edu.cn, zwhan@jlu.edu.cn
  • 作者简介:Shuaijun Zhang1, Wenna Chen1, Bo Li1, Shichao Niu1, Haiyue Yu1, Yahua Liu2, Xiao Yang3, Junqiu Zhang1*, Zhiwu Han1*, Luquan Ren1

Optimum Anti-erosion Structures and Anti-erosion Mechanism for Rotatory Samples Inspired by Scorpion Armor of Parabuthus transvaalicus

Shuaijun Zhang1, Wenna Chen1, Bo Li1, Shichao Niu1, Haiyue Yu1, Yahua Liu2, Xiao Yang3, Junqiu Zhang1*, Zhiwu Han1*, Luquan Ren1   

  1. 1. Key Laboratory of Bionic Engineering (Ministry of Education, China), Jilin University, Changchun 130022, China
    2. Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116024, China
    3. School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, China
  • Received:2019-11-01 Revised:2020-07-23 Accepted:2020-10-03 Online:2021-01-10 Published:2021-02-10
  • Contact: Junqiu Zhang, Zhiwu Han E-mail:junqiuzhang@jlu.edu.cn, zwhan@jlu.edu.cn
  • About author:Shuaijun Zhang1, Wenna Chen1, Bo Li1, Shichao Niu1, Haiyue Yu1, Yahua Liu2, Xiao Yang3, Junqiu Zhang1*, Zhiwu Han1*, Luquan Ren1

摘要: Solid particle erosion on the material surfaces is a very common phenomenon in the industrial field, which greatly affects the efficiency, service life, and even poses a great threat to life safety. However, current research on erosion resistance is not only inefficient, but also limited to the improvement of hardness and toughness of materials. Inspired by typical scorpion (Parabuthus transvaalicus), biomimetic functional samples with exquisite anti-erosion structures were manufactured. Macroscopic morphology and structure of the biological prototype were analyzed and measured. According to above analysis, combined with response surface methodology, a set of biomimetic samples with different structural parameters were fabricated by using 3D printing technology. The anti-erosion performance of these biomimetic samples was investigated using a blasting jet machine. Based on the results of blasting jet test, as well as regression analysis and fitting, the optimal structural parameters were obtained. In addition to the static test conditions, the optimal biomimetic sample was also eroded in rotating condition and showed excellent erosion resistance property. The presence of bump and groove structures, on the one hand, reduced the eroded area of biomimetic sample surface. On the other hand, they made the airflow turbulent and consequently reduced the impact energy of solid particles, which significantly improved the erosion resistance of biomimetic materials. This study provides a new strategy to improve the service life of components easily affected by erosion in the aviation, energy and military fields.

关键词: anti-erosion, optimum, mechanism for rotatory sample, biomimetic fabrication, scorpion

Abstract: Solid particle erosion on the material surfaces is a very common phenomenon in the industrial field, which greatly affects the efficiency, service life, and even poses a great threat to life safety. However, current research on erosion resistance is not only inefficient, but also limited to the improvement of hardness and toughness of materials. Inspired by typical scorpion (Parabuthus transvaalicus), biomimetic functional samples with exquisite anti-erosion structures were manufactured. Macroscopic morphology and structure of the biological prototype were analyzed and measured. According to above analysis, combined with response surface methodology, a set of biomimetic samples with different structural parameters were fabricated by using 3D printing technology. The anti-erosion performance of these biomimetic samples was investigated using a blasting jet machine. Based on the results of blasting jet test, as well as regression analysis and fitting, the optimal structural parameters were obtained. In addition to the static test conditions, the optimal biomimetic sample was also eroded in rotating condition and showed excellent erosion resistance property. The presence of bump and groove structures, on the one hand, reduced the eroded area of biomimetic sample surface. On the other hand, they made the airflow turbulent and consequently reduced the impact energy of solid particles, which significantly improved the erosion resistance of biomimetic materials. This study provides a new strategy to improve the service life of components easily affected by erosion in the aviation, energy and military fields.

Key words: anti-erosion, optimum, mechanism for rotatory sample, biomimetic fabrication, scorpion