Abstract: Bionic surface structures, inspired by the flora, were developed for Sheet-Bulk Metal Forming (SBMF) in order to locally control the friction condition by adjusting the wetting behavior. Five bionic structures were micromilled on ASP®2023 in annealed as well as hardened and tempered conditions. Subsequently, the structured surfaces were plasma-nitrided and coated with a CrAlN thin film. The influence of the treatment method on the structural geometry was investigated with the aid of a scanning electron microscope and 3D-profilometer. The wetting behaviors of water and deep drawing oil (Berufluid ST6007) on bionic surfaces were evaluated using contact angle measurements. The resulting micro-milled structures exhibit an almost identical shape as their bionic models. However, the roughness of the structured surfaces is influenced by the microstructure. The combination of plasma-nitriding and Physical Vapor Deposition (PVD) leads to an increase in roughness. All bionic structures possess higher contact angles than that of the unstructured surfaces when wetted by water. This can be explained by the fact that the structural elevations block the spreading. When the bionic surfaces are wetted by deep drawing oil, the lubricant spreads in the structural cavities, leading to smaller contact angles. Furthermore, the anisotropy of the structure has an influence on the wetting behavior.

Key words: bionic structures, CrAlN, wetting behavior
, sheet-bulk metal forming, PVD-duplex treatment